東南亞某企業(yè)投資基礎建設,選擇兩條生產(chǎn)線并裝用來加工破碎花崗巖,成品為機制砂等更好骨料。該生產(chǎn)線選擇PEW1100歐版顎式破碎機進行粗破,CSB240彈簧圓錐破碎機進行中碎,篩分后進入HPT300多缸液壓圓錐破碎機細碎,然后進入VSI5X1145制砂機整形制砂。該方案細料多、立方體含量高,稀油潤滑節(jié)省人力,維護維修方便,運營成本低。
核心設備配置
粗破:PEW1100歐版顎式破碎機(單臺處理能力達1200噸/小時)
中碎:CSB240彈簧圓錐破碎機
細碎:HPT300多缸液壓圓錐破碎機(兩臺并聯(lián)設計)
制砂整形:VSI5X1145制砂機(三臺設備實現(xiàn)好的粒形優(yōu)化)
技術(shù)優(yōu)勢
成品質(zhì)量\立方體顆粒占比超85%,0-5mm細料通過率穩(wěn)定在35%以上,滿足C60混凝土骨料標準。
運維效率稀油潤滑系統(tǒng)使關(guān)鍵部件壽命延長30%,單條生產(chǎn)線日均維護時長僅需2小時。
經(jīng)濟性雙生產(chǎn)線設計可靈活切換單/雙線運行模式,綜合運營成本較傳統(tǒng)方案降低28%。
應用效果
該項目自2025年投產(chǎn)以來,已累計供應更好骨料超200萬立方米,設備綜合利用率達92%,為當?shù)鼗üこ烫峁┝朔€(wěn)定原料保障。
擴展內(nèi)容
東南亞基建市場需求
東南亞地區(qū)基礎設施建設投資持續(xù)增長,越南、印尼、泰國等國紛紛加大交通、能源等領(lǐng)域的投入,推動砂石骨料需求快速上升。預計未來幾年,該地區(qū)砂石裝備市場將保持高速增長,年復合增長率可達6.8%以上。
花崗巖破碎技術(shù)發(fā)展趨勢
設備大型化:為滿足大規(guī)模生產(chǎn)需求,顎式破碎機、圓錐破碎機等設備朝著更大處理能力和更好的率方向發(fā)展。
智能化控制:采用PLC智能控制系統(tǒng),實現(xiàn)設備運行參數(shù)的實時監(jiān)測和自動調(diào)節(jié),提高生產(chǎn)穩(wěn)定性和管理效率。
綠色環(huán)保:注重節(jié)能降耗和環(huán)境保護,推廣應用低噪音、低粉塵的破碎設備,減少對環(huán)境的影響。
黎明重工與世邦工業(yè)的技術(shù)實力
黎明重工和世邦工業(yè)作為國內(nèi)實踐的礦山機械制造商,擁有近40年的破碎設備研發(fā)和制造經(jīng)驗。其產(chǎn)品以高性能、高可靠性和節(jié)能環(huán)保著稱,廣泛應用于國內(nèi)外礦山、建筑、道路等領(lǐng)域。兩家企業(yè)在東南亞市場已成功實施多個大型破碎生產(chǎn)線項目,為當?shù)鼗ㄌ峁┝烁迷O備和技術(shù)支持。
總結(jié)
東南亞花崗巖破碎生產(chǎn)線項目的成功實施,不僅滿足了當?shù)鼗▽Ω霉橇系男枨?,也展示了黎明重工和世邦工業(yè)在礦山機械領(lǐng)域的技術(shù)實力和創(chuàng)新能力。隨著東南亞基建市場的持續(xù)擴大,未來將有更多的破碎生產(chǎn)線項目落地,推動該地區(qū)基礎設施建設的快速發(fā)展。
在服務當?shù)鼗ǖ耐瑫r,該項目的成功經(jīng)驗也為花崗巖高附加值加工提供了可復制的技術(shù)方案,推動了區(qū)域砂石行業(yè)向綠色化、集約化轉(zhuǎn)型。
結(jié)語
東南亞花崗巖破碎制砂案例證明,科學配置設備與優(yōu)化工藝流程是提升骨料品質(zhì)與效益的關(guān)鍵。該生產(chǎn)線通過分段破碎、節(jié)能設計和智能管理,實現(xiàn)了產(chǎn)能、質(zhì)量與成本的平衡,為同類項目提供了重要參考。未來,隨著技術(shù)進步,花崗巖資源的好的利用將進一步助力全球基建可持續(xù)發(fā)展。
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Henan LIMING Heavy Industry Science and Technology Co. LTD which mainly manufacture large and medium-sized crushing and grinding equipments was founded in 1987. It is a modern joint-stock corporation with research, manufacturing and sales together. The Headquarter is located in HI-TECH Industry Development Zone of Zhengzhou and covers 80000 m ². Another workshop in Shangjie Industry Park covers 67000 m ². Over the more than 30 years, our company adheres to modern scientific management system, precision manufacturing, pioneering and innovation. Now LIMING has become the leader in domestic and oversea machinery manufacturing industry.
LIMING brings a large number of high-qualification talents together. Bai Yinghui, general research and development engineer, is a well-known expert in crushing and grinding area who won the youth medal of technology of the state council and receives special government allowance. LIMING owns an experienced service team, offering the customer free design and professional skill training and live guide for installation and debugging. The company's service networks have spread all over the country. Established client files, and mix the traditional door-to-door service with online service together, complementary the advantages. LIMING has won high recognition from clients.
The company mainly manufactures mobile crushers, stationary crushers, sand-making machines, grinding mills and complete plants that are widely used in mining, construction, highway, bridge, coal, chemical, metallurgy, refractory matter, etc. Product quality is life, and scientific innovation is motive power. LIMING got ISO international quality system certification, European Union CE certification and Russian GOST certification. The company has strong research and development strength and innovation.
LIMING machinery research institute was founded in 2005 which is the most powerful comprehensive technological research institute in the domestic mining machinery industry and provides top scientific research platform for professional personnel. Up to now, LIMING has won 10 national patents, 24 national utility model patents and 3 provincial science and technology achievement awards. The company products remain the international leading level by strengthening international exchanges and cooperation all the time, and has won a wide range of international market, such as Russian, Azerbaijan, Kazakhstan, Turkey, Kuwait, South Africa, Egypt, Vietnam, Malaysia, India, Australia, Korea, Canada and European Union,etc. Through more than 30 years' hard work, LIMING's staff built supremacy of credibility, excellent quality, service "LIMING" brand, and has made outstanding contributions to the development of mechanical manufacturing industry for China and the whole world.
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