江西吉安砂生產(chǎn)線，世邦砂巖破碎生產(chǎn)線

世邦砂巖破碎生產(chǎn)線，江西吉安某礦業(yè)公司2021年4月拍得位于吉水縣醪橋鎮(zhèn)的建筑用砂巖礦，2023年初選用黎明重工的破碎設(shè)備加工生產(chǎn)砂石骨料，全程電控化、中控操作，碎石制砂生產(chǎn)線無(wú)人值守，全封閉加工生產(chǎn)車(chē)間，開(kāi)采回采率95%左右。PE1200*1500顎式破碎機(jī)初破，HST315單缸液壓圓錐破碎機(jī)，HPT500多缸液壓圓錐破碎機(jī)細(xì)碎，2臺(tái)VSI6X1263制砂機(jī)整形制砂，經(jīng)圓振動(dòng)篩篩分，綜合時(shí)產(chǎn)400噸左右。

該項(xiàng)目是江西吉安某礦業(yè)公司于2021年4月競(jìng)得吉水縣醪橋鎮(zhèn)建筑用砂巖礦后，于2023年初建成的碎石制砂生產(chǎn)線，采用黎明重工科技的破碎設(shè)備，具備自動(dòng)化、環(huán)?；?、規(guī)?；忍攸c(diǎn)。

一、項(xiàng)目核心概況
背景與定位：項(xiàng)目位于吉水縣醪橋鎮(zhèn)，生產(chǎn)線選用黎明重工的破碎設(shè)備，旨在打造高效、環(huán)保的砂石骨料生產(chǎn)基地。
生產(chǎn)特點(diǎn)：全程電控化、中控操作，實(shí)現(xiàn)無(wú)人值守；采用全封閉加工車(chē)間，開(kāi)采回采率達(dá) 95% 左右，符合綠色礦山建設(shè)要求。

二、設(shè)備配置與工藝
核心設(shè)備：
初破：PE1200×1500 顎式破碎機(jī)，處理能力強(qiáng)，適用于大塊砂巖的粗碎。
中細(xì)碎：HST315 單缸液壓圓錐破碎機(jī)與 HPT500 多缸液壓圓錐破碎機(jī)組合，前者適合中碎，后者用于細(xì)碎，兼具高產(chǎn)量與粒形優(yōu)化。
制砂與整形：2 臺(tái) VSI6X1263 立軸沖擊式制砂機(jī)，采用 “石打石” 模式，減少設(shè)備磨損，提升機(jī)制砂粒形質(zhì)量。
篩分：圓振動(dòng)篩，實(shí)現(xiàn)不同規(guī)格砂石骨料的分級(jí)。
工藝優(yōu)勢(shì)：設(shè)備配置兼顧效率與環(huán)保，如HPT圓錐破比傳統(tǒng)機(jī)型產(chǎn)量35%-60%，且采用層壓破碎原理，針片狀石子減少；VSI制砂機(jī)支持兩種破碎模式切換，適應(yīng)不同硬度物料需求。
三、環(huán)保措施
粉塵控制：全封閉加工車(chē)間結(jié)合高壓噴霧裝置，抑制無(wú)組織揚(yáng)塵；破碎、篩分工段配備袋式除塵器，確保顆粒物排放濃度≤10mg/m³。
廢水處理：洗砂廢水經(jīng)三級(jí)沉淀池處理后循環(huán)使用，泥餅壓濾脫水用于礦區(qū)復(fù)墾或外售制磚，實(shí)現(xiàn)廢水零排放。
噪聲治理：選用低噪聲設(shè)備，基礎(chǔ)減振并加裝消音器；車(chē)間封閉設(shè)計(jì)結(jié)合廠區(qū)綠化，降低廠界噪聲至?xí)冮g≤60dB。
固廢利用：石粉作為混凝土摻合料，廢石回填采坑或破碎再利用，固廢綜合利用率達(dá) 100%。
四、市場(chǎng)影響與成本效益
市場(chǎng)供應(yīng)：主要銷(xiāo)往江西本地及周邊地區(qū)，緩解區(qū)域砂石供需壓力。
成本分析：設(shè)備選型注重性?xún)r(jià)比，如黎明重工的HPT圓錐破比傳統(tǒng)機(jī)型節(jié)能 10%-15%，降低長(zhǎng)期運(yùn)營(yíng)成本。

五、未來(lái)規(guī)劃與行業(yè)地位
綠色升級(jí)：項(xiàng)目已滿(mǎn)足《江西省綠色礦山建設(shè)標(biāo)準(zhǔn)》，未來(lái)或進(jìn)一步推進(jìn)數(shù)字化礦山建設(shè)，如安裝在線監(jiān)測(cè)系統(tǒng)實(shí)時(shí)監(jiān)控粉塵、噪聲數(shù)據(jù)。
產(chǎn)業(yè)鏈延伸：部分砂巖項(xiàng)目已拓展至干混砂漿、建筑砂漿領(lǐng)域，為混凝土攪拌站提供配套骨料，提升產(chǎn)品附加值。
行業(yè)標(biāo)桿：作為吉安市重點(diǎn)砂石項(xiàng)目，其自動(dòng)化、環(huán)保化模式有望成為贛中地區(qū)綠色礦山建設(shè)的示范。
六、黎明重工設(shè)備
技術(shù)創(chuàng)新：HPT多缸液壓圓錐破采用固定主軸結(jié)構(gòu)，效率比傳統(tǒng)機(jī)型高 5%-15%；VSI6X 制砂機(jī)通過(guò)葉輪設(shè)計(jì)優(yōu)化，制砂效率提升 20%。
適應(yīng)性強(qiáng)：設(shè)備支持模塊化配置，可根據(jù)原料硬度、產(chǎn)能需求靈活調(diào)整，如針對(duì)砂巖的高硅含量，采用耐磨材料延長(zhǎng)易損件壽命。
服務(wù)體系：提供從工藝設(shè)計(jì)到售后維護(hù)的全流程支持，如為客戶(hù)定制智能柔性生產(chǎn)線，實(shí)現(xiàn)中央控制室一鍵切換生產(chǎn)模式。
總結(jié)
該項(xiàng)目通過(guò)先進(jìn)的設(shè)備配置與環(huán)保工藝，實(shí)現(xiàn)了砂巖資源的高效開(kāi)發(fā)與可持續(xù)利用。其規(guī)?；a(chǎn)、低能耗運(yùn)營(yíng)及綠色礦山實(shí)踐，不僅滿(mǎn)足了區(qū)域砂石需求，也為行業(yè)提供了可復(fù)制的標(biāo)桿模式。未來(lái)，隨著數(shù)字化與產(chǎn)業(yè)鏈延伸的推進(jìn)，項(xiàng)目有望進(jìn)一步提升經(jīng)濟(jì)效益與環(huán)境效益。

Henan LIMING Heavy Industry Science and Technology Co. LTD which mainly manufacture large and medium-sized crushing and grinding equipments was founded in 1987. It is a modern joint-stock corporation with research, manufacturing and sales together. The Headquarter is located in HI-TECH Industry Development Zone of Zhengzhou and covers 80000 m ². Another workshop in Shangjie Industry Park covers 67000 m ². Over the more than 30 years, our company adheres to modern scientific management system, precision manufacturing, pioneering and innovation. Now LIMING has become the leader in domestic and oversea machinery manufacturing industry.

LIMING brings a large number of high-qualification talents together. Bai Yinghui, general research and development engineer, is a well-known expert in crushing and grinding area who won the youth medal of technology of the state council and receives special government allowance. LIMING owns an experienced service team, offering the customer free design and professional skill training and live guide for installation and debugging. The company's service networks have spread all over the country. Established client files, and mix the traditional door-to-door service with online service together, complementary the advantages. LIMING has won high recognition from clients.

The company mainly manufactures mobile crushers, stationary crushers, sand-making machines, grinding mills and complete plants that are widely used in mining, construction, highway, bridge, coal, chemical, metallurgy, refractory matter, etc. Product quality is life, and scientific innovation is motive power. LIMING got ISO international quality system certification, European Union CE certification and Russian GOST certification. The company has strong research and development strength and innovation.

LIMING machinery research institute was founded in 2005 which is the most powerful comprehensive technological research institute in the domestic mining machinery industry and provides top scientific research platform for professional personnel. Up to now, LIMING has won 10 national patents, 24 national utility model patents and 3 provincial science and technology achievement awards. The company products remain the international leading level by strengthening international exchanges and cooperation all the time, and has won a wide range of international market, such as Russian, Azerbaijan, Kazakhstan, Turkey, Kuwait, South Africa, Egypt, Vietnam, Malaysia, India, Australia, Korea, Canada and European Union,etc. Through more than 30 years' hard work, LIMING's staff built supremacy of credibility, excellent quality, service "LIMING" brand, and has made outstanding contributions to the development of mechanical manufacturing industry for China and the whole world.

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源自：http://www.tweakyourweek.com/ 世邦砂巖破碎生產(chǎn)線